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25000LPH Yoghurt / Cheese / Butter Dairy Processing Plant With SGS ISO 9001

Shanghai Beyond Machinery Co., Ltd
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Shanghai Beyond Machinery Co., Ltd
City: Shanghai
Province/State: Shanghai
Country/Region: China
Tel: 86-021-57172333-8606
Contact Person:
Ms Cindy Qian

25000LPH Yoghurt / Cheese / Butter Dairy Processing Plant With SGS ISO 9001

Brand Name : BEYOND
Model Number : BY-PM
Certification : ISO 9001/SGS/CE/TUV
Place of Origin : CHINA
MOQ : 1SET
Price : 100000USD-800000USD/set
Payment Terms : T/T, L/C, west union
Supply Ability : 20 sets per month
Delivery Time : 60-100days upon the recipt of downpayment and confirmation of drawings
Packaging Details : export standard packing, worthy for long distance sea shipping
Material : SUS304/SUS316
Power consumption : 150-600kw
Operators : 5-12persons
Package type : plastic pouch, platic bottle, aseptic packs
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Full automatic UHT milk, fresh milk, yoghurt Production plant with 12months warranty


Company introduction:

Shanghai Beyond Machinery Co., Ltd, established in the year of 2005, is a manufacture specialized technology-oriented machinery. BEYOND is able to provide the turn-key projects, including the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.

Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary stainless steel tanks, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.


Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001, to ensure us to provide the good quality equipments that are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP etc.


Thank you very much for the trust of all our customers and we expect to build up good business cooperation friendship with more and more clients, and warmly welcome to your visiting to our factory!


Part 1. Basic technical parameters of this project

1. Product Variety: 250000L/H dairy production line.

2. Raw material: fresh milk(50%) and milk powder(50%)

3. Filling type: plastic pouch,1000ml/pouch;

4. End products:Pasteurized milk, milk cream, milk butter, cheese, yoghurt, condensed milk.


Main processing system:

A:Milk receiving and storaging unit;

B. Blending/Homogenizer/pasteurizer unit

C. Butter unit;

D.Cheese unit;

E. Sterilization & Filling unit;

F.Blending unit;

G.Fermentation unit;

H.Condensed milk production unit;

I.Filling unit;

J.CIP unit;

K. Installation Unit;


Production line flow chart design:25T/D DIARY PROSESSION LINE



NO.FLOW NO.NAMESIZEMAIN TECHNOLOGY PARAMETERUNITQTY
1AMILK RECEIVE AND STORAGE UNIT  
2A-1electronic scale maximum weighing 1000KGpcs2
3A-2milk weighing tankV=300Lmade of SUS304 stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ballpcs2
4A-3milk receiving tankV=1000LSUS304 stainless steel,single layer,CIP cleaning ballpcs1
5A-4milk pumpQ=10T/hSUS304 stainless steel,pump lift 24M,mechanical sealpcs1
6A-5twin pipe filterQ=10T/hSUS304 stainless steel,two pipe,Stainless Steal Filter 100 Meshpcs1
7A-6Plate coolerQ=10T/hSUS304 stainless steel,one stage,ice water cooling,20-4℃pcs1
8A-7Milk storage tank10000LSUS304 stainless steel,miller jacket,heat insulated,off-center vertical agitator, conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feetpcs3
9A-8milk pumpQ=10T/hSUS304 stainless steel,pump lift 24M,mechanical sealpcs2
10 subtotal:    
11BBLENDING/HOMOGENIZER/PASTEURIZE UNIT  
12B-1plate pasteurizer5T/hSUS304 stainless steel, plate type, inlet temperature 4℃, pasteurizing temperature 85℃, holding tube 15S for milk ,outlet temperature 4℃, PID temperature auto control,include Spirax Sarco steam control system,milk balance tank, milk pump, plate heat exchanger, pipes and valves, frame and support, electrical control box etcpcs1
13B-2Cream separator5T/hthree phase, automatic controlpcs1
14B-2high pressure homogenizer5T/h25MPa,(starting box included)pcs1
15B-2Temperature holding tank5T/hSUS304, 300Spcs1
16 subtotal    
17CButter unit  
18C-1Cream storage tank1000LMaterial-contacting part is made of SUS304 stainless steel, insulation, miller jacket, top vertical mixing with scrapper, conical head, airtight manhole, breathing valve, digital thermometer, anti-eddy baffle, supporters with adjustable feetpcs2
19 Temperature control system One piece of Spirax Sarco pressure reducing valve (DN32), 2 pieces of drain valve (DN15), 2pieces of Burkert steam angle seat valve (DN32), 1 piece of JUMO temperature sensor, China domestic brand high quality pressure gauge, thermometer, relief valve, filter, stop valve etcpcs1
20C-2Milk pump5T/HMaterial-contacting part is made of SUS304 stainless steel, pump lift is 24 meters, mechanical sealpcs1
21C-3Butter Churner1000LSUS 304, stainless steel electric cabinet, motor speed controlled by frequency, spray cooling, with transparent protective coverpcs2
22 subtotal:    
23DCheese unit  
24D-1cheese vat1500LSUS304, honeycomb jacket, with other attachment agitator, temperature sensor, water drainage, residue discharge outletpcs1
25D-2Cheese presser SUS304, pneumatic press,8 headspcs1
26 subtotal:    
27ESterilization & Filling unit   
28E-1Tubular sterilizer1.5T/HSUS304 stainless steel, aseptic tye, tubular type , inlet teperature: 5 ℃, sterilizing temperture and holding time: 137℃,5S,output temperature 30℃,PLC automatic controlpcs1
29E-2Full-automatic vacuum degasser1.5T/HFull-automatic control, SUS304 stainless steel, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with sterilizer, with condensing devicepcs1
30E-3High pressure homogenizer1.5T/H25MPa, including starting cabinet, frequency conversion controlpcs1
31E-4Aseptic Pouch filling machine  pcs1
32 Subtotal    
33FBlending unit    
34F-1blending tank2000Lmaterial is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather valve, sample valve, digital thermometer, anti vortex plate,adjustable legspcs2
35F-2milk pump5T/hmaterial is SUS304,pump lift is 24 meters,machinical sealingpcs1
36F-3milk pump5T/hmaterial is SUS304,pump lift is 24 meters,machinical sealingpcs1
37F-4Plate heater union5T/hSmaterial is SUS304,one section,heating with hot water,△T1=50℃,automatic temperature control, with hot water barrel and hot water pumppcs1
38F-5Powder & water mixer5T/hmaterial is SUS304, machinical sealingpcs1
39F-6double pipe filters5T/hmaterial is SUS304,double pipe,stainless steel filter 100 meshespcs1
40 subtotal:    
41GFermentation unit    
42G-1fermentation tank2500LSUS304 stainless steel,heat insulated,miller jacketed,top center vertical agitator,conical head,airtight manhole, breather valve,digital display thermometer, anti vortex plate,supporters with adjustable feetpcs2
43G-2Ripening tank2500LSUS304 stainless steel,heat insulated, miller jacketed,top center vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti vortex plate,supporters with adjustable feetpcs1
44G-3Rotor pump5T/HSUS304 stainless steel,mechanical seal,outlet pressure 0.6MPa,pcs1
45G-4Plate cooler5T/HSUS304 stainless steel,one stage,Large gap, ice water cooling,43-20℃pcs1
46G-5higher level platform SUS304,size: 9000*3000*2000mmpcs1
47 subtotal:    
48HCondensed milk production unit    
49H-1vacuum evaporator1000Lmaterial is SUS304, water evaporation capacity is 1000L/H,coil pipes inside for heating,automatic temperature control, with water jet vacuum device and circulation pumppcs1
50H-2Rotor pump1T/hmaterial is SUS304, outlet pressure is 0.6MPapcs1
51 subtotal:    
52IFILLING UNIT  
53I-1High position tankV=1000LSUS304 stainless steel,heat insulated,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feetpcs2
54I-2manual cans feeding worktable made of SUS304 materialpcs1
55can filling and sealing machine SUS304,4000can/H, 200ml/can,Uv sterilizer,automatic cap loading,automatic filling,automatic sealingpcs1
56can conveyer belt SUS304, (including power head)M25
57Code printer  pcs1
58manual carton packing worktable SUS304,2000*1000*800mmpcs1
59I-3Plastic cup filling machine filling speed: 6000 b/h,filling volume: 250ml/bpcs1
60I-4Plastic bottle filling machine filling speed: 6000 b/h,filling volume:250ml/bpcs1
61I-5high level platform SUS304,4500*3000*2000mmpcs1
62I-6Retort system material: SUS304pcs1
63 subtotal:    
64JCIP UNIT  
65JCIP system4*2000LFour tanks, double circulation, Semi-auto CIP, double layers insulation tank, tank material SUS304 stainless steel,acid&alkali tank with stirrer, high&Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 1 pieces, 20T/H, pumping lift 36M,300L concentrated acid & alkali tank which material is SUS316L , The USA imported pneumatic diaphragm pump two pieces.pcs1
66Rreturn pumpQ=20T/hSUS316L stainless steel,pump lift 24M,Mechanical Sealpcs6
67 subtotal:    
68total equipment price   
69KINSTALLATON UNIT  
70K-1stainless steel piping system including CIP systemand all product pipe line ,SMS standard,¢63,¢51,¢38set1
71K-2power piping system power pipe line ,without heat insulationset1
72K-3electric controlling box control box of all equipments,customer connect the electic cable to the electric controlling box of Beyond companyset1
73K-4electric installation material electric installation material of all equipmentsset1
74K-5installation and commissioning cost domestic mounting and debugging of all machines offered by Beyond, buyer supply installatin tools and consumable itemsset1
75K-6travel expense if out of china,the buyer should take charge of the traffic fee and also the room and board,and subsidy per person per day for )set1
76K-7domestic freight and incidental cost TO SHANGHAI PORTset1
77K-8export package cost carbon steel frame or wood caseset1

Commercial terms

*Terms of Payment: 40% TT as down payment, the balance before loading,

or 100%L/C at sight against shipping documents ;


*Delivery time:

120 days after receive TT deposit or formal 100% L/C, upon approval on technical drawings and specifications by client.


*Duration of Guarantee:


1. within 12 months since the installation and commissioning of equipment are finished, If the defects of equipment and spare parts result from the seller, the seller will supply spare parts and maintenance by free of charge. If the defects result from the buyer’s improper use of equipment, seller will charge the cost of maintenance and spare parts.


2. After 12 months since the installation finished, if the equipment and spare parts are defected, the seller will charge the cost of maintenance and spare parts.


3. If Buyer request Seller and engineer to Buyer's factory, buyer should supply seller’s workers the round trip air tickets and subsidary for each worker per day. And the local traffic, accommodation and lodging fees should also be available.


*Installation terms:

1. 50-60 days for installation and commissioning.


2. BEYOND CO., provide installation, commissioning of all equipment supplied by BEYOND CO., as stated in the quotations.









Product Tags:

milk processing plant

      

dairy processing equipment

      
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